When working with large hydraulic cylinders, attention is often focused on pressure, lifting capacity, cylinder diameter and hydraulic power.
But sometimes, one of the smallest details deserves just as much attention: the breather port.
A good example is a 110/90 hydraulic cylinder.
The 110 mm dimension refers to the cylinder barrel inner diameter, while 90 mm refers to the piston/rod diameter.
Why does the breather matter?
During cylinder movement, the air inside the relevant cylinder chamber needs to move correctly.
If the breather port is incorrectly closed, internal air movement can be restricted and the cylinder may not operate normally.
This is why the breather should always be checked during installation and commissioning.
Can the breather be connected to a hose?
For suitable hydraulic lifting applications, a small flexible hose can be connected to the breather port and routed back toward the hydraulic oil tank.
One advantage is cleanliness.
If minor oil seepage occurs around the sealing area, the hose can help guide the oil back toward the tank instead of allowing it to spread around the equipment.
What about slight oil seepage?
A small amount of initial seepage does not necessarily mean that a new hydraulic cylinder has a failed seal.
Seal lubrication, friction and the initial running-in period can all affect cylinder behavior.
Where permitted by the cylinder design and seal specifications, suitable compatible lubricant can be applied through the designated lubrication point.
However, this should not be used to ignore a genuine leakage problem.
If leakage continues, increases or is accompanied by abnormal cylinder movement, the cylinder should be inspected.
The lesson
Hydraulic equipment reliability is often determined by details that are easy to overlook.
A correctly handled breather port, appropriate lubrication and regular inspection of seals can all contribute to cleaner and more reliable hydraulic cylinder operation.
When commissioning a hydraulic cylinder, don't just check the hydraulic connections. Check the small details too.


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